Real Automation Results for Northeast Ohio
From complete turnkey systems to targeted vision solutions, these case studies showcase measurable ROI and long-term partnerships with manufacturing engineers who needed expertise they couldn't find in-house.
Trusted By Industry Leaders
Experts in precision metal fabrication, producing high-quality wire forms, metal stampings, and springs for diverse industrial applications.
Specialists in custom plastic thermoforming, offering rapid prototyping and production for vacuum-formed and pressure-formed plastic components.
A global leader in electrical connection and protection solutions, designing systems that safeguard mission-critical equipment, buildings, and processes.
A leading contract manufacturer of microprecision medical devices and implants, specializing in laser machining and vascular stent production.
The largest global manufacturer and distributor of clinical rehabilitation and sports medicine products, including brands like Biofreeze and TheraBand.
A solution-driven custom manufacturer for automotive and industrial markets, specializing in die cutting, acoustic insulation, and adhesive applications.
A full-service provider of custom merchandising displays and point-of-purchase (POP) solutions for global retail brands.
A global designer and manufacturer of automotive technology solutions for clean air, powertrain, and ride performance systems.
Featured Projects
Our most impactful automation solutions
Band Winder: Complete Turnkey System
Challenge: Labor-intensive manual process using scissors and motor. 12 operators across 3 shifts.
Result: 66% labor reduction (12→4 operators)
High-Mix Riveter Automation
Challenge: Hundreds of bracket types made full automation impractical for high-volume riveting operation.
Result: Intelligent semi-automatic solution solved complex high-mix problem
Machine Vision Part Counter
Challenge: 24 hours/week of manual counting by three operators. Risk of lot rejection.
Result: 97% labor reduction (24hrs→30min/week), zero rejected lots
All Case Studies
Browse by challenge type, industry, or project value
| Project / Client | Industry | Challenge | Key Result |
|---|---|---|---|
| Band Winder: Complete Turnkey System Performance Health | Medical / Consumer | Labor-intensive manual process using scissors and motor. 12 operators across 3 shifts. | 66% labor reduction (12→4 operators) |
| High-Mix Riveter Automation nVent | Construction / Electrical | Hundreds of bracket types made full automation impractical for high-volume riveting operation. | Intelligent semi-automatic solution solved complex high-mix problem |
| Machine Vision Part Counter Norman Noble | Medical / Laser | 24 hours/week of manual counting by three operators. Risk of lot rejection. | 97% labor reduction (24hrs→30min/week), zero rejected lots |
| Ergonomic Assembly Machines nVent | Construction / Electrical | Operator fatigue and injury from manual clamps. Production bottleneck. | 150% throughput increase (2→5 parts/min), eliminated injuries |
| Legacy Machine Support & Retrofits Tenneco / Fast Form | Automotive / Industrial | Original equipment builders abandoned support. Equipment failures causing downtime. | Responsive local support built long-term partnerships |
| Rapid R&D Band Tester Performance Health | Medical / Consumer | R&D bottleneck waiting weeks for external suppliers to test band durability. | Custom tester delivered in 1 month, led to Band Winder partnership |
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